TC-1080 Automatic Window patching machine
Product features:
TC-1080A Automatic window patching machines are special equipment for carton box, color box window lamination; They are advanced models in domestic market. Perfect design ensure the machines have the of high efficiency, high-precision, high stability and easy operation.
These machines are available for both cardboard and corrugated paper.Like tissue boxes, gift boxes, toy boxes, shirt boxes, milk cartons and so on.
Product types:
Technical specification:
| Model | TC-1080A |
| Max paper size(mm) | 1080*650 |
| Min paper size(mm) | 100*100 |
| Max window size(mm) | 780*450 |
| Min window size(mm) | 40*40 |
| Cardboard (g/㎡) | 200-1000 |
| Corrugated thickness(mm) | ≤4.0 |
| Film thickness | 0.05-0.25mm |
| Max working speed(s/h) | 10000 |
| Total power (kw) | 10 |
| Total weight (T) | 3.0 |
| External dimension(mm) | 4958*1960*1600 |
Part Introduction:
1.Feeder:
◆ The servo feeding type ensure the paper feeding smoothly.
◆ Imported NITTA belt, and imported SMC pneumatic components employed.
◆ Fast, steady and reliable of paper transferring.
◆ Our company has won the national patent for this part.
2.Rotation rubber roller(can pull-out):
◆ Single rubber roller cooperate with baffle to gluing.
◆ Avoid the waste of glue,reduce the volatilization.
◆ When the machine stopped,the rubber roller can rotation driving by the motor. Avoid the glue solidify on the face of rubber roller.
◆ When cleaning the rubber roller, this part can pull-out entirely,reduce cleaning time.
3.Gluing:
◆ Use automatic gluing instead of hand movement.
◆This part can adjust the glue roller right or left、up or down.
◆ When the photoelectric sensor reacted the paper. If there are papers pass,the machine will use the air cylinder to control platform to uplift.
◆ If there are no papers pass,the platform will decline.
◆Avoid the glue smear on the belt.
4.Suction belt:
◆ The two suction belts are wide and thick,increase service life.
◆ With the device of adjust the wind power.
◆ Can adjust wind power according to the sizes of papers.
◆ Ensure that no position offset.
5.Film transport:
◆ Film Transport is controlled by the servo motor.
◆ With high precision,make the error of cutting the film is less than 0.5mm.
◆ Adopt the touch screen to adjust the length of the film.
◆ Make the adjustment more convenient and efficient.
6. Roller knife:
◆ Quality alloy steel was adopted special heat treatment process to ensure long working hours.
◆ Use the touch screen to set the film length.
◆ So that the machine can runs more accurate, stable and reliable.
7. Jog film cutting (Special for tissue boxes):
◆ Special design for the middle cutting of the film, such as tissue boxes point cut or long cut.
◆ Incision length is adjustable, ensure accurate and never shifting.
Working area:
Operating conditions:
◆ Working temperature is 5ºC to 40ºC.
◆ Transportation and storage temperature is-25ºC to 55ºC.
◆ The relative temperature is not greater than 60% (20%c), and the altitude is not
more than 1000 m.
Power supply specification:
◆ Total power: 3 phase 4 wire,380V 50HZ
◆Control power: single phase,220V AC 24V DC
◆Deviation: ±10%V ±1HZ
◆Total power:10KW
Note：Due to the diversity of products, the applicability of the machine will be affected.
So the above data is not applicable to every product.
Electrical configuration
1. Low voltage apparatus:
| NO. | NAME | MODEL | QTY | NOTE |
| 1 | Breaker | DZ108-20 0.6-1A | 1 | TANGANT |
| 2 | Breaker | DZ108-20 4-6.3A | 1 | TANGANT |
| 3 | Breaker | DZ108-20 5-8A | 3 | TANGANT |
| 4 | Breaker | DZ47-63-1PD 6A | 3 | TANGANT |
| 5 | AC Contactor | LC1-D901 | 4 | SCHNEIDER |
| 6 | Button | ZB2BA2+ZB101C | 14 | SCHNEIDER |
| 7 | Emergency Stop Switch | ZB2BS54+BZ102C | 2 | SCHNEIDER |
| 8 | Switching Power | ABL2REM24045H | 1 | SCHNEIDER |
| 9 | Cooling fan | TA12025SL-2 AC220 | 2 | |
| 10 | Buzzer | TBNAC220V-240VJBK5-400VA PUT IN | 1 | TEND |
| 11 | Transformer | 308V/22V PUT OUT 220V 26V | 1 | |
| 12 | Speed Control Knob | 4.7KΩ | 1 | |
| 13 | Change-over Switch | GLD11-63/04 | 1 | TEND |
| 14 | Photoelectric Switch | E3ZD61 | 2 | OMRON |
| 15 | Encoder | MT3806-2000B2-24T | 1 | MT |
2.Frequency converter,PLC,Servo control:
| NO. | NAME | MODEL | QTY | NOTE |
| 1 | Frequency Converter | VFDO 3.7EL43A | 1 | DELTA |
| 2 | Programmable Controller | K306-24AR CD420 | 1 | KINCO |
| 3 | Servo Motor | SMH80S-0075-30AAK-32KN | 1 | KINCO |
| 4 | Human Machine Interface | MT4434T | 1 | KINCO |
3.Motor configuration:
| NO. | NAME | MODEL | QTY | NOTE |
| 1 | Main motor | VABPI00L-4 3.0KW | 1 | DEDONG |
| 2 | Vortex pump | 2LG5107AH362LG4107AH36 | 1 | MEILAILE |
| 3 | Pump | ZFB80A | 1 | TONGNENG |
| 4 | Rubber roller motor | 90YS90GY38X 100GF6H | 1 | JINGYAN |
4.Pneumatic component:
| NO. | NAME | MODEL | QTY | NOTE |
| 1 | Cylinder For Support Paper | CQ2A32-10DM | 1 | SMC |
| 2 | Cylinder For Suction Plate. | SDA25*10 | 2 | SNS |
| 3 | Rubber Roller Cylinder | SDAJ25*15-15-B | 2 | SNS |
| 4 | Vibrating Motor | GT-08 | 1 | SNS |
| 5 | Five-way Valve | SY7120-5GD-02 | 1 | SMC |
Packing List
Main Machine：
| NO. | NAME | QTY | NOTE |
| 1 | STC-1080A WINDOW PATCHING MACHINE | 1 | |
| 2 | AIR PUMP ZYB80A-1 | 1 | |
| 3 | VORTEX FAN | 2 | |
| 4 | OPERATION MANUAL | 1 | |
| 5 | CERTIFICATION | 1 | |
| 6 | PACKING LIST | 1 | |
Standard accessories：
| NO. | NAME | QTY | NOTE |
| 1 | Rubber strip | 5 M | |
| 2 | 2mm Double-side tap | 2 Rolls | |
| 3 | Packaging tape | 5 Roots | |
| 4 | Long extension spring | 10 Roots | |
| 5 | Support film roller | 1 SET | |
| 6 | Nylon wheel | 2 SETS | |
| 7 | Foot pad | 6 PC | |
| 8 | Prevent dirty tape | 3 Rolls | |
Tools:
| NO. | NAME | MODEL | QTY | NOTE |
| 1 | Internal hexagonal wrench | 1.5,2,2.5,3,4,5,6,8,10 | 1 SET | |
| 2 | Straight screwdriver | 150 MM | 1 PC | |
| 3 | Phillips screwdriver | 150 MM | 1 PC | |
| 4 | Double ended spanners | 8-10 | 1 PC | |
| 5 | Double ended spanners | 9-11 | 1 PC | |
| 6 | Double ended spanners | 13-15 | 1 PC | |
| 7 | Double ended spanners | 12-14 | 1 PC | |
| 8 | Double ended spanners | 17-19 | 1 PC | |
| 9 | Diagonal wrench | 200 MM | 1 PC | |
| 10 | Pressure oil can | 0.15 | 1 SET | |
| 11 | Pen knife | 18×100 | 1 SET | |
Product features: 
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